Lean Six Sigma Black Belt Training

Day 1: Introduction, Setting Expectations, Overview of Six Sigma Belts, and Define Phase

• Introduction and Course Overview

• Overview of Lean Six Sigma principles and benefits

• Introduction to the instructors and participants

• Setting expectations and discussing the training agenda

• Introduction to Six Sigma

• Evolution and history of Lean and Six Sigma methodologies

• Roles and responsibilities of Lean Six Sigma practitioners

• Overview of Six Sigma Belts

• Differentiating between Yellow Belt, Green Belt, and Black Belt roles

• Skills and knowledge required for Lean Six Sigma Black Belt certification

• Define Phase

• Introduction to DMAIC methodology

• Importance and objectives of the Define phase

• Project selection and scoping

• Voice of the Customer (VOC) analysis

• Developing a project charter

Day 2: Measure Phase

• Recap of the Define phase

• Overview of the Measure phase

• Data collection and measurement techniques

• Process mapping and analysis

• Understanding process capability and stability

• Statistical Tools and Techniques

• Introduction to basic statistics

• Sampling methods and sample size determination

• Data collection plans

• Data analysis using graphical tools and descriptive statistics

• Measurement Systems Analysis (MSA)

• Understanding variation and its impact on data

• Assessing measurement system reliability and accuracy

• Conducting Gage R&R studies

• Process Performance and Capability

• Analyzing process performance using control charts

• Calculating process capability indices (Cp, Cpk)

• Interpreting process capability results

Day 3: Analyze and Improve Phases

• Recap of the Measure phase

• Introduction to the Analyze phase

• Techniques for analyzing process data

• Identifying root causes of process variation

• Hypothesis Testing

• Understanding the fundamentals of hypothesis testing

• Conducting hypothesis tests for means, proportions, and variances

• Interpreting hypothesis testing results

• Design of Experiments (DOE)

• Introduction to DOE principles

• Planning and conducting factorial experiments

• Analyzing and interpreting DOE results

• Lean Principles and Tools

• Overview of Lean Principles and Methodologies

• Waste identification and elimination techniques

• Value stream mapping and process flow analysis

• Introduction to the Improve phase

• Generating and evaluating improvement ideas

• Selecting and implementing solutions

• Managing and mitigating project risks

Day 4: Control Phase and Exam Preparation

• Recap of the Analyze and Improve phases

• Introduction to the Control phase

• Implementing control plans and monitoring systems

• Developing standard operating procedures (SOPs)

• Statistical Process Control (SPC)

• Introduction to SPC principles

• Creating control charts and interpreting SPC results

• Sustaining process improvements

• Lean Six Sigma Project Management

• Project closure and handoff

• Benefits realization and sustaining improvements

• Project management best practices

• Exam Preparation

• Review of key concepts and tools

• Practice exam questions and discussions

• Tips and strategies for success in the certification exam

Note: The curriculum provided is a sample and may vary based on the specific training program or provider.

• Format: The Lean Six Sigma Black Belt certification exam consists of 100 multiple-choice questions.
• Duration: The exam has a time limit of 3 hours (180 minutes) to complete all the questions.
• Passing Score: To pass the exam, participants must achieve a minimum score of 65%.
• Open Book: The exam allows participants to use reference materials, making it an open-book format. This enables candidates to access resources and tools to support their problem-solving and decision-making during the exam.
• Access and Attempts: Participants will have 7 days of access to the exam platform, allowing them to choose a convenient time to take the exam. They will also have up to 3 attempts to pass the exam within the given 7-day period.

Exam Preparation:

• Study Materials: Participants are encouraged to thoroughly review the course materials provided during the training, including lecture notes, study guides, practice exercises, and case studies. These materials cover the key concepts, methodologies, and tools of Lean Six Sigma Black Belt.
• Additional Resources: Candidates can supplement their preparation with recommended reference books, online resources, and practice exams. These resources can provide further insights and help reinforce understanding of the Lean Six Sigma principles and techniques.
• Practice Questions: Engaging in practice questions and mock exams can help participants familiarize themselves with the exam format, improve their time management skills, and assess their knowledge and readiness for the actual certification exam.

Tips for Success:

• Time Management: Use your time wisely during the exam. Read each question carefully, and allocate sufficient time to answer all questions within the given time limit.
• Understand the Concepts: Focus on understanding the underlying concepts and principles of Lean Six Sigma, as the exam questions may require applying these concepts to real-world scenarios.
• Utilize Reference Materials: Take advantage of the open-book format and leverage your reference materials effectively to find relevant information, formulas, and tools to support your answers.
• Practice, Practice, Practice: Regularly practice with sample questions and mock exams to familiarize yourself with the question types, improve your accuracy, and build confidence.

By following these exam preparation tips and dedicating adequate time and effort to studying, participants can increase their chances of passing the Lean Six Sigma Black Belt certification exam and earning their well-deserved certification.